In the world of manufacturing and industry, the production of PVC synthetic leather plays a crucial role. These products are widely used in various fields such as fashion, furniture, and many other applications. But have you ever wondered how the PVC synthetic leather production process takes place? In this article, we will delve into this production process to understand more about creating this material.
Step 1: Mixing Raw PVC Material and Color Powder
The PVC synthetic leather production process begins by mixing basic ingredients. The main ingredients are raw PVC and color powder, along with some other compounds. This process helps create a solid material mix ready for the next step.
Step 2: Coating the Material on Fabric
After obtaining the material mix, the next step is to coat this material on a basic fabric. This process creates a basic material with two main layers: the upper PVC plastic layer and the underlying fabric layer. This is a crucial step to achieve durability and flexibility for the final product.
Step 3: Creating Foam and Thickening the PVC Plastic Layer
The basic material is fed into a foam-making machine, a long production line with high temperatures. Here, the mixed material will generate air bubbles, making the PVC plastic layer thicker and more durable. The thickness of the PVC plastic layer can double compared to the basic PVC plastic layer.
Step 4: Embossing and Creating Texture
After creating foam, the material is fed into an embossing machine. Here, special-structured rollers are used to create textures on the surface of the PVC plastic layer. This allows us to produce different patterns, designs, and textures on the product.
Step 5: Surface Treatment
Finally, we proceed with the surface treatment of the PVC synthetic leather product. This process includes adjusting colors and printing patterns or drawings on the surface. This helps make the product diverse and suitable for various purposes.
Rang Dong Long An Plastic – Pioneering PVC Synthetic Leather Production
Rang Dong Long An Plastic is a member company of the Rang Dong Plastic Group with over 60 years of experience in PVC synthetic leather production. Known for combining modern technology and advanced production processes, Rang Dong Long An not only ensures product quality but also places environmental protection at the core of its production activities.
The factory and office area of Rang Dong Long An are designed to be green, clean, and beautiful, with specialized zones serving production and business. This ensures that Rang Dong’s branded products reach consumers with not only quality but also reflect the company’s commitment to sustainability and environmental protection.